BOILER BURNER OPERATION

-목차-

1. 개요

2. 구성

3. 모드



개요 (PRESSURE JET BURNER)




  • 연료를 압축하여(25BAR) 분사하는 방식
  • 솔레노이드 밸브에 의해 보일러의 모드가 바뀐다.
  • 서보모터로 연료의 리턴양과 댐퍼를 조절하여 로드를 조절한다.

구성 (OILON MARINE BURNER)


4. Deaerator 

: 공기배제및 리턴라인, 프리퍼지라인 연료이송

5. Oil pump 

: 4bar 에서 25bar 까지 승압시킴

7. Pressure Regulating Valve - 3 Way Valve

: 연료유 압력을 25bar로 맞추기 위해 고압시 리턴시켜 감압한다.

8. Main Solenoid Valve 

: 평소에 닫혀 있다가 프리퍼지, 이그니션시 열림

11. Normal Open Solenoid Valve 

: 평소에는 열려 있다가 이그니션시에만 닫혀 노즐을 작동시킴

12. Preheater 

: 연료유 예열 

25. Differential Air Pressure Switch

: 공기의 차압을 계산하여 실제 들어오는지 판단함. 들어오지 않는다고 판단하면 연료유를 차단시킴.

30. Oil Regulator

: 연료유의 아웃렛밸브 개도를 조정하여 보일러의 로드를 바꿈



모드 (SHUTDOWN PURGING ATOMIZING)



DEAERATOR


OIL PUMP UNIT


MAIN SOLENOID VALVE


ELETRIC PRE-HEATER


SERVO MOTOR


NOZZLE VALVE


-SHUTDOWN

  • 보일러가 휴지상태 일때 OIL PUMP가 돌아가지 않아 SUPPLY PUMP를 통해 온 연료는 DE-AERATOR를 지나 다시 RETURN 된다.

-PURGING

  • IGNITION 전 역화 현상 방지 및 연료유예열, FLAME FAIL방지를 위해 Damper를 열고 연료가 Pre-Heater를 순환하게 만든다.
  • 이때 노즐이 분사되지 않도록 Piston왼쪽으로 들어가는 밸브(10.)를 잠근다.

-ATOMIZING

  • 모든 NC밸브(8.9.10.)를 오픈하고 NO밸브(11.)를 닫는다.
  • 노즐밸브 내 피스톤 왼쪽에 압력이 가해져 기름이 분사된다.
  • 기름의 분사량은 서보모터와 연결된 밸브에서 리턴양을 조절하여 변경한다.
  • 서보모터는 댐퍼와도 연결되어 있어 분사량에 따른 공기(공연비)를 맞춘다.






기관사를 위한 솔라스 분석-보일러

1. 안전밸브는 2개 이상이여야 한다.

2. 주관청에서 인정시 안전밸브 1개만 설치도 가능하다.

3. 두개의 독립된 급수펌프가 설치되어 있어야 한다.

4. 알람시 연료유 차단이 이루어져야한다.

  -저수위, 공기압 저하, 화염 소실

5. 적어도 2개의 수위표시장치가 필요하다. (1개는 보일러에 붙어 있어야 한다)

6. 보일러의 수질을 확인할 수 있어야함.(카스케이드 탱크 사이트글래스)


PSC 수검시 주의사항

1. 안전밸브작동(스프링, 밸브시트, 누설여부)

2. 보일러 바텀 블로우다운 밸브 프리업

3. 저수위 알람 및 연료차단여부

4. 기타 알람시 연료차단여부

5. 사이트 글라스 청결 상태


Regulation 32 :

Steam boilers and boiler feed systems


1. Every steam boiler and every unfired steam generator shall be provided with not less than two safety valves of adequate capacity. However, having regard to the output or any other features of any boiler or unfired steam generator, the Administration may permit only one safety valve to be fitted if it is satisfied that adequate protection against over pressure is thereby provided.

2. Each oil-fired boiler which is intended to operate without manual supervision shall have safety arrangements which shut off the fuel supply and give an alarm in the case of low water level, air supply failure or flame failure.

3. Water tube boilers serving turbine propulsion machinery shall be fitted with a high-water-level alarm.

4. Every steam generating system which provides services essential for the safety of the ship, or which could be rendered dangerous by the failure of its feed water supply, shall be provided with not less than two separate feed water systems from and including the feed pumps, noting that a single penetration of the steam drum is acceptable. Unless over pressure is prevented by the pump characteristics, means shall be provided which will prevent over-pressure in any part of the systems.

5. Boilers shall be provided with means to supervise and control the quality of the feed water. Suitable arrangements shall be provided to preclude, as far as practicable, the entry of oil or other contaminants which may adversely affect the boiler.

6. Every boiler essential for the safety of the ship and designed to contain water at a specified level shall be provided with at least two means for indicating its water level, at least one of which shall be a direct reading gauge glass.



기관사를 위한 솔라스 분석-비상발전기(상선)

1. 비상발전기는 3시간 동안 비상소집장소 및 승/하선 장소에 조명전원을 공급해야 한다.
2. 비상발전기는 18시간 동안 비상배전반에 전원을 공급해야한다.
3. 비상발전기 연료의 인화점은 섭씨 43도 이하가 되면 안된다.
4. 비상발전기는 섭씨 0도에서도 기동되어야 한다.
5. 비상발전기는 45초 내 기동되어 전원이 투입되어야 한다.(ACB CLOSE)
6. 비상발전기는 30분 내 3번 기동 가능해야 한다.
7. 비상발전기는 LIST UP ANGLE이 22.5도 INCLINE ANGLE 10도 일때 기동 가능해야한다.


Lloyd’s Register Rulefinder 2005 – Version 9.4


Regulation 43 :

Emergency source of electrical power in cargo ships


1.1. A self-contained emergency source of electrical power shall be provided.

1.2. The emergency source of electrical power, associated transforming equipment, if any, transitional source of emergency power, emergency switchboard and emergency lighting switchboard shall be located above the uppermost continuous deck and shall be readily accessible from the open deck. They shall not be located forward of the collision bulkhead, except where permitted by the Administration in exceptional circumstances.

1.3. The location of the emergency source of electrical power, associated transforming equipment, if any, the transitional source of emergency power, the emergency switchboard and the emergency lighting switchboard in relation to the main source of electrical power, associated transforming equipment, if any, and the main switchboard shall be such as to ensure to the satisfaction of the Administration that a fire or other casualty in the space containing the main source of electrical power, associated transforming equipment, if any, and the main switchboard, or in any machinery space of category A will not interfere with the supply, control and distribution of emergency electrical power. As far as practicable the space containing the emergency source of electrical power, associated transforming equipment, if any, the transitional source of emergency electrical power and the emergency switchboard shall not be contiguous to the boundaries of machinery spaces of category A or those spaces containing the main source of electrical power, associated transforming equipment, if any, and the main switchboard.

1.4. Provided that suitable measures are taken for safeguarding independent emergency operation under all circumstances, the emergency generator may be used, exceptionally, and for short periods, to supply non-emergency circuits.

2. The electrical power available shall be sufficient to supply all those services that are essential for safety in an emergency, due regard being paid to such services as may have to be operated simultaneously. The emergency source of electrical power shall be capable, having regard to starting currents and the transitory nature of certain loads, of supplying simultaneously at least the following services for the periods specified hereinafter, if they depend upon an electrical source for their operation:

2.1. For a period of 3 h, emergency lighting at every muster and embarkation station and over the sides as required by regulations III/11.4 and III/16.7.

2.2. For a period of 18 h, emergency lighting:

.1. in all service and accommodation alleyways, stairways and exits, personnel lift cars and personnel lift trunks;

.2. in the machinery spaces and main generating stations including their control positions;

.3. in all control stations, machinery control rooms, and at each main and emergency switchboard;

.4. at all stowage positions for firemen’s outfits;

.5. at the steering gear;

.6. at the fire pump referred to in paragraph 2.5, at the sprinkler pump, if any, and at the emergency bilge pump, if any, and at the starting positions of their motors; and

.7. in all cargo pump-rooms of tankers constructed on or after 1 July 2002

2.3. For a period of 18 h:

.1. the navigation lights and other lights required by the International Regulations for Preventing Collisions at Sea in force;

.2. on ships constructed on or after 1 February 1995 the VHF radio installation required by regulation IV/7.1.1 and IV/7.1.2 ; and, if applicable:

.2.1. the MF radio installation required by regulations IV/9.1.1, IV/9.1.2, IV/10.1.2 and IV/10.1.3;

.2.2. the ship earth station required by regulation IV/10.1.1; and

.2.3. the MF/HF radio installation required by regulations IV/10.2.1, IV/10.2.2 and IV/11.1.

2.4. For a period of 18 h:

.1. all internal communication equipment as required in an emergency;

.2. the shipborne navigational equipment as required by regulation V/12 see footnote ; where such provision is unreasonable or impracticable the Administration may waive this requirement for ships of less than 5,000 gross tonnage;

.3. the fire detection and fire alarm system; and

.4. intermittent operation of the daylight signalling lamp, the ship’s whistle, the manually operated call points and all internal signals that are required in an emergency;

unless such services have an independent supply for the period of 18 h from an accumulator battery suitably located for use in an emergency.

2.5. For a period of 18 h one of the fire pumps required by regulation II-2/4.3.1 and 4.3.3 see footnote if dependent upon the emergency generator for its source of power.

2.6.1. For the period of time required by regulation 29.14 the steering gear where it is required to be so supplied by that regulation.

2.6.2. In a ship engaged regularly in voyages of short duration, the Administration if satisfied that an adequate standard of safety would be attained may accept a lesser period than the 18 h period specified in paragraphs 2.2 to 2.5 but not less than 12 h.

3. The emergency source of electrical power may be either a generator or an accumulator battery, which shall comply with the following:

3.1. Where the emergency source of electrical power is a generator, it shall be:

.1. driven by a suitable prime mover with an independent supply of fuel, having a flashpoint (closed cup test) of not less than 43°C;

.2. started automatically upon failure of the main source of electrical power supply unless a transitional source of emergency electrical power in accordance with paragraph 3.1.3 is provided; where the emergency generator is automatically started, it shall be automatically connected to the emergency switchboard; those services referred to in paragraph 4 shall then be connected automatically to the emergency generator; and unless a second independent means of starting the emergency generator is provided the single source of stored energy shall be protected to preclude its complete depletion by the automatic starting system; and

.3. provided with a transitional source of emergency electrical power as specified in paragraph 4 unless an emergency generator is provided capable both of supplying the services mentioned in that paragraph and of being automatically started and supplying the required load as quickly as is safe and practicable subject to a maximum of 45 s.

3.2. Where the emergency source of electrical power is an accumulator battery it shall be capable of:

.1. carrying the emergency electrical load without recharging while maintaining the voltage of the battery throughout the discharge period within 12% above or below its nominal voltage;

.2. automatically connecting to the emergency switchboard in the event of failure of the main source of electrical power; and

.3. immediately supplying at least those services specified in paragraph 4.

3.3. The following provision in paragraph 3.1.2 shall not apply to ships constructed on or after 1 October 1994:

Unless a second independent means of starting the emergency generating set is provided, the single source of stored energy shall be protected to preclude its complete depletion by the automatic starting system.

3.4. For ships constructed on or after 1 July 1998, where electrical power is necessary to restore propulsion, the capacity shall be sufficient to restore propulsion to the ship in conjunction with other machinery, as appropriate, from a dead ship condition within 30 min after blackout.

4. The transitional source of emergency electrical power where required by paragraph 3.1.3 shall consist of an accumulator battery suitably located for use in an emergency which shall operate without recharging while maintaining the voltage of the battery throughout the discharge period within 12% above or below its nominal voltage and be of sufficient capacity and shall be so arranged as to supply automatically in the event of failure of either the main or the emergency source of electrical power for half an hour at least the following services if they depend upon an electrical source for their operation:

.1. the lighting required by paragraphs 2.1, 2.2 and 2.3.1. For this transitional phase, the required emergency electric lighting, in respect of the machinery space and accommodation and service spaces may be provided by permanently fixed, individual, automatically charged, relay operated accumulator lamps; and

.2. all services required by paragraphs 2.4.1, 2.4.3 and 2.4.4 unless such services have an independent supply for the period specified from an

accumulator battery suitably located for use in an emergency.

5.1. The emergency switchboard shall be installed as near as is practicable to the emergency source of electrical power.

5.2. Where the emergency source of electrical power is a generator, the emergency switchboard shall be located in the same space unless the operation of the emergency switchboard would thereby be impaired.

5.3. No accumulator battery fitted in accordance with this regulation shall be installed in the same space as the emergency switchboard. An indicator shall be mounted in a suitable place on the main switchboard or in the machinery control room to indicate when the batteries constituting either the emergency source of electrical power or the transitional source of electrical power referred to in paragraph 3.2 or 4 are being discharged.

5.4. The emergency switchboard shall be supplied during normal operation from the main switchboard by an interconnector feeder which is to be adequately protected at the main switchboard against overload and short circuit and which is to be disconnected automatically at the emergency switchboard upon failure of the main source of electrical power. Where the system is arranged for feedback operation, the interconnector feeder is also to be protected at the emergency switchboard at least against short circuit.

5.5. In order to ensure ready availability of the emergency source of electrical power, arrangements shall be made where necessary to disconnect automatically non-emergency circuits from the emergency switchboard to ensure that electrical power shall be available automatically to the emergency circuits.

6. The emergency generator and its prime mover and any emergency accumulator battery shall be so designed and arranged as to ensure that they will function at full rated power when the ship is upright and when inclined at any angle of list up to 22.5° or when inclined up to 10° either in the fore or aft direction, or is in any combination of angles within those limits.

7. Provision shall be made for the periodic testing of the complete emergency system and shall include the testing of automatic starting arrangements.


Regulation 44 :

Starting arrangements for emergency generating sets

1. Emergency generating sets shall be capable of being readily started in their cold condition at a temperature of 0°C. If this is impracticable, or if lower temperatures are likely to be encountered, provision acceptable to the Administration shall be made for the maintenance of heating arrangements, to ensure ready starting of the generating sets.

2. Each emergency generating set arranged to be automatically started shall be equipped with starting devices approved by the Administration with a stored energy capability of at least three consecutive starts. A second source of energy shall be provided for an additional three starts within 30 min unless manual starting can be demonstrated to be effective.

2.1. Ships constructed on or after 1 October 1994, in lieu of the provision of the second sentence of paragraph 2, shall comply with the following requirements:

The source of stored energy shall be protected to preclude critical depletion by the automatic starting system, unless a second independent means of starting is provided. In addition, a second source of energy shall be provided for an additional three starts within 30 min unless manual starting can be demonstrated to be effective.

3. The stored energy shall be maintained at all times, as follows:

.1. electrical and hydraulic starting systems shall be maintained from the emergency switchboard;

.2. compressed air starting systems may be maintained by the main or auxiliary compressed air receivers through a suitable non-return valve or by an emergency air compressor which, if electrically driven, is supplied from the emergency switchboard;

.3. all of these starting, charging and energy storing devices shall be located in the emergency generator space; these devices are not to be used for any purpose other than the operation of the emergency generating set. This does not preclude the supply to the air receiver of the emergency generating set from the main or auxiliary compressed air system through the non-return valve fitted in the emergency generator space.

4.1. Where automatic starting is not required, manual starting is permissible, such as manual cranking, inertia starters, manually charged

hydraulic accumulators, or powder charge cartridges, where they can be demonstrated as being effective.

4.2. When manual starting is not practicable, the requirements of paragraphs 2 and 3 shall be complied with except that starting may be manually initiated. 





LIFE RAFT

: 선박 침몰시 자동으로 떠오르는 천막


구성

  • HRU : Hydro. Release Unit 수압이 4m이상 되면 칼이 로프를 자름
  • Painter : Life Raft의 CO2를 작동시켜 터트림 (10m~15m)
  • Weak Link : Life Raft가 선박과 함께 가라앉지 않게 펼쳐지면 부력에 의해 Link가 끊어진다.


과정 

  1. 선박이 침몰한다.
  2. HRU가 작동하여 Life Raft의 라싱을 자른다. (4m)
  3. Life Raft가 선박과 분리된다
  4. Painter는 Weak Link와 Life Raft를 연결한다
  5. 선박은 더욱 가라앉고 Painter의 줄이 팽팽해진다. (10m~15m)
  6. Life Raft의 CO2가 작동하여 엄청난 부력을 받는다.
  7. Weak Link가 부셔진다.
  8. Life Raft가 물 위로 떠오른다.


LSA란?

:Life Saving Appliance로 생존에 필요한 기기,장비를 일컫는다.


1. Life Buoy

  • 끈이 선체에 연결되어 있으면 안됨-PSC지적사항
  • Grab Line을 모았을때 한 손에 잡혀야함

2. Life Raft

  • 배가 침몰시 자동으로 펼쳐짐

3. Immersion Suit

  • 선박의 최대 탑승인원만큼 구비해야함
  • 지퍼에 종종 초크질 필요함-지퍼윤활

4. Life Boat

  • Davit(gravity) 타입과 Free-Fall type 두개로 나뉨
  • 3기사는 진수절차, 라이프보트엔진, 배터리관리를 숙지해야함.


1. ESCAPE TRUNK

  • Door를 열고나서 손을 놓았을때 자동으로 닫히는지
  • 각 층 바닥에 단열재가 되어있는지
  • Cable이 들어오는 구멍에 찰흙으로 구멍을 막았는지

2. FUNNEL DAMPER

  • Damper Blade에 틈이 큰 경우 (3~4mm가 적당)
  • Air Cylinder 사이에 Shim삽입 하여 더 많이 닫히도록 함

3. SEWAGE TREATMENT

  • Air Blower가 작동하여 폭기실에 공기를 공급하는지
  • V-belt 텐션
  • Air Blower가 작동하여 침전실에 있는 침전물을 Return Pipe를 통해 다시 폭기실로 보내는 지
  • High High Level Alarm이 정상작동하는지
  • Discharge Pump 가 정상작동하는지 

*Discharge Pump의 축봉장치에는 Cooling Line이 있지 않아 펌프 5분 이상 구동시 Seal에 무리가 감

-> 5분이상 구동시 <Pump Long Run Alarm> 발생


4. LIFEBOAT BATTERY

  • Eye Indicator가 초록색으로 표시되는지

5. INCENRATOR

  • Continous Type(IMO)일 경우 5분내에 850도 까지 가열되는지
  • 기관장이 담당 기관사관에게 교육했는지
  • 850도 이하일때 쓰레기를 넣지 말것.


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